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Ion cutter operating procedures

Edit:Xuzhou Yahong CNC Equipment FactoryUpDate:2018-11-09

Ion cutting machines have become a common tool in modern industry. There are large-scale applications in custom car workshops as well as in car manufacturers' custom chassis and body manufacturing. Construction companies use plasma cutting machines for large-scale engineering to cut and manufacture large beams and sheet metal parts. When the customer is locked outside the door, the unlocking master can drill a hole in the safe area with a plasma cutter.

Plasma is a gas that is heated to a very high temperature and is highly ionized. It transfers the arc power to the workpiece. High heat causes the workpiece to melt and be blown off, forming a working state of plasma arc cutting. After the compressed air enters the torch, two channels are distributed from the air chamber to form a plasma gas and an auxiliary gas. The plasma gas arc acts to melt the metal, while the auxiliary gas cools the various components of the torch and blows away the molten metal. The main circuit consists of a contactor, a three-phase power transformer with high leakage resistance, a three-phase bridge rectifier, a high frequency arc ignition coil and protection components.

Flame cutting machine can cut various shapes of parts in industrial production and processing, and is widely used in machine tool manufacturing, shipbuilding, pressure vessels, engineering machinery, mining machinery, electric power, bridge construction, steel structure and other industries. It has obvious advantages such as high efficiency, high cutting precision and convenient operation, greatly improving labor intensity and labor environment, and is widely applicable to the cutting of plates for large and medium-sized enterprises.

Compared with plasma cutting: the temperature at the time of flame cutting is lower than the temperature at the time of plasma cutting, which directly leads to the cutting rate being lower than that of plasma, and it is impossible to cut stainless steel and many non-ferrous metals. The advantage is that the large-thickness plate can be cut (China has mastered the flame cutting technology with a thickness of 2000 mm), the cutting equipment and the cutting cost are relatively low, and the pollution is smaller than that of the plasma cutting machine.

In order to ensure the life of the rail system, maintenance is very critical. The guide rail is one of the precision parts of the machine tool, and it is impossible to have 100% dust protection, so the dust is polluted. Therefore, users should check maintenance regularly. Hydraulic flat guides are generally self-lubricating and the media itself is a lubricant. Linear guides and linear roller guides require regular lubrication. Many steel ball and roller sections of linear guide systems are fitted with grease fittings that are attached to the bracket. Some are connected by conduits to make grease lubrication more convenient, and some are equipped with automatic lubrication accessories. Regardless of the type of rail system used, maintaining good lubrication of the rolling elements can reduce wear on the rail system and extend the holding time of the machine. Most choose to use a linear guide rail design.